Shenzhen Zhongtu Automation Technology Co., Ltd.
Shenzhen Zhongtu Automation Technology Co., Ltd.
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High Speed and Full Auto Screw Driver for Robot Electric Screwdriver Automatic Screw Feeder Machine
Automatic screw machine is a kind of automatic lock screw equipment, the following is a detailed introduction about it:
1. Working principle:
• The automatic screw machine uses components such as a mechanical arm, sensors, electronic control system and other components to operate through a preset program. First of all, the screws are orderly arranged and transported to the specified position through the feeding system, usually the feeding methods are vibrating disk feeding, adsorption feeding and so on. When the screw reaches the specified position, the device such as the mechanical arm or the electric batch will accurately grasp the screw, and move it to the product position that needs to lock the screw, and then adjust the force to lock the screw. The whole process is accurate, fast and continuous, realizing the automatic positioning of the screw, adjusting the force and locking.
2. Main structure:
• Feeding system: A key part of the automatic screw machine, responsible for screening, arranging and conveying screws. The vibrating disk is a common feeding device that vibrates the messy screws in an orderly arrangement and delivers them to the track for subsequent grabbing and locking operations. For some special screws, a special feeding mechanism may also be equipped to ensure that the screws can be accurately transported.
• The locking system: usually consists of a drive device such as an electric batch, an air batch or a servo motor, which is used to grab the screws and tighten them to the product. The system needs to have a high-precision torque control function to ensure that the screw tightening degree meets the requirements.
• Control system: equivalent to the "brain" of the automatic screw machine, responsible for controlling the operation of the entire equipment. Through programming and setting parameters, the control system can achieve accurate adjustment of feeding speed, locking force, working frequency and other parameters to adapt to the lock screw needs of different products.
• Positioning system: used to determine the position of the product and the position of the screw holes to ensure that the screws can be accurately locked into the screw holes of the product. The positioning system generally uses sensors, vision systems and other technologies, which can quickly and accurately identify the position of the product and the position information of the screw hole.
3. Product features:
• Efficiency: Compared with the traditional manual screw locking method, the automatic screw machine can greatly improve the production efficiency. It can complete the locking work of a large number of screws in a short time, and the speed can reach dozens or even hundreds of screws per minute, which greatly shortens the production cycle.
• High precision: Precise positioning and torque control ensure that each screw is accurately locked into the screw hole of the product and tightened to a consistent degree, thereby improving product quality and stability.
• Strong versatility: can be applied to a variety of specifications and types of screws, for different sizes, shapes of screws, just replace the corresponding feeding track and batch head can be quickly switched to meet the production needs of different products.
• Easy operation: After simple training, the operator can master the operation method of the automatic screw machine. The device is usually equipped with an intuitive operation interface and display screen, which facilitates the operator to set parameters and monitor the running status of the device.
• Save manpower: The automated mode of operation reduces the dependence on manpower, and a fully automatic screw machine can replace the work of multiple workers, thereby reducing the labor cost of the enterprise.
4. Application field:
• Electronics industry: In the production of mobile phones, computers, tablets, cameras and other electronic products, the use of screws is large, and the locking accuracy and efficiency of screws are required. Automatic screw machine can quickly and accurately complete the screw locking work of electronic products, improve the production quality and efficiency of products.
• Home appliance manufacturing: The production process of TV, refrigerator, washing machine, air conditioning and other home appliances requires a large number of screws, automatic screw machine can efficiently complete the assembly of home appliances, improve production efficiency and product quality.
• Automotive manufacturing: Screws are widely used in the production and assembly of auto parts, such as the assembly of engines, transmissions, seats, dashboards and other components. The automatic screw machine can meet the high precision and high efficiency requirements of the auto industry for screw locking.
• Toy manufacturing: The production of toy products usually requires a large number of screw connections, automatic screw machine can quickly complete the assembly of toys, improve production efficiency, while ensuring product safety.
Product Parameter:
| Name: | Screw locking machine | Condition: | New |
| Applicable Industries: | Manufacturing Plant,household appliances factory | Video outgoing-inspection: | Provided |
| Machinery Test Report: | Provided | Marketing Type: | New Product 2023 |
| Program Capacity | 999 files,each file can save up to 999 points | Warranty of core components: | 3 Year |
| Core Components: | Germany Engine and heater | Showroom Location: | Thailand / Vietnam / Malaysia / Italy |
| Place of Origin: | China | Brand Name: | ZHONGTU |
| Voltage: | AC 110-220V 50/60HZ | Dimensions: | 800 X 700 X 850mm (WxDxH) Reference size |
| Output Voltage: | 20-40HZ | Core Components: | PLC |
| Key Selling Points: | High Safety Level | Weight (KG): | 65kg |
| Positioning accuracy: | ±0.02mm | Air pressure: | 680W |
| Screwdriver torque: | 1.0-12kgf*cm | Locking screw specifications: | Screw M0.8 to M3 |
| Percent of pass | ≥99.5% | Work efficiency | 1.2--1.5s/pcs |
| Communication mode: | USB+R232 communication port | After-sales Service Provided: | Online support,Video technical support |
| Pre-sale | In Sale | After Sale |
| 1.Product Introduction, 2.Technical Communication. 3.Remote consulting service. | 1. Show the product. 2. Explain in detail how to use the product. 3. Answer the questions raised by customers. | 1.Support video service. 2.The whole equipment is guaranteed for 1 year; 3.The guide rail/motor/control parts is guaranteed for 3 years. |
1. who are we?
We are based in Guangdong,China,start from 2015,There are total about 50-200 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production; Always final Inspection before shipment.
3.what can you buy from us?
Soldering machine,Precision spot welding machine,Glue dispenser,Screw machine.
4. why should you buy from us not from other suppliers?
With ultra professional service and skill to provide high performance but competitive price goods, the customer's success is our own success.
5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,FCA,CPT; Accepted Payment Currency:USD,EUR,HKD,CNY; Accepted Payment Type: T/T,PayPal,Cash.
6.What is your Warranty for the product? How do you carry out it?
We provide 1 Year Warranty for unit machine and 3 years warranty for main board.More details pls contact me.
7. May I buy samples from you?
Yes! You are welcome to place sample order to test our superior quality and service.
8.Are you just trading company or factory?
We are professional manufacturer for automation machine since 2015.